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The Impact of Product Design Trends and Technologies on Manufacturing — Hone Product Design

Written by Orlando Oakley | 30/06/2024 2:00:00 PM
 

Product design is intrinsically linked to manufacturing, setting the foundation for successful and marketable products. A well-designed product not only meets consumers' needs and desires but also considers manufacturing feasibility, cost-effectiveness, and sustainability.

Effective product design involves a collaborative effort between designers, engineers, and manufacturers to create an aesthetically appealing, functional, and manufacturable product. It encompasses various aspects, including conceptualisation, prototyping, testing, and refinement. 

 

In this article, we’ll explore the latest trends and technologies shaping the industry. 

Top 5 Trends Influencing Product Design in Manufacturing 

1. Automation & Robotics 

Automation and robotics have long been integral to manufacturing processes, but artificial intelligence and machine learning advancements are taking automation to new heights. Robots with AI capabilities can now perform complex tasks, improving efficiency, precision, and safety in manufacturing environments.

Automation and robotics are particularly beneficial in repetitive and labour-intensive tasks, freeing human workers to focus on more value-added activities. For example, in the assembly line, robots can perform tasks such as picking and placing components, soldering, and quality inspection, reducing the risk of errors and increasing productivity.

Learn how HonePD partnered with the World Mosquito Program (WMP) as a design and supply partner to provide machines and equipment to aid in their work fighting mosquito-borne diseases.

 

2. 3D Printing 

One of the most revolutionary product design and manufacturing technologies is 3D printing, also known as additive manufacturing. 3D printing enables the creation of three-dimensional objects by layering material based on a digital model. This technology offers numerous advantages, including faster prototyping, customisation, and reduced waste.

In product design, 3D printing allows for rapid iteration and testing of design concepts, accelerating the development process. It also enables the creation of complex geometries and intricate details that are difficult to achieve using traditional manufacturing methods. Manufacturers can use 3D printing to produce functional prototypes, custom parts, and even finished products, reducing lead times and costs.

HonePD also uses 3D printing at the prototype level via FDM, external liquid resin printing or SLS (selective laser censoring). 

 

3. Virtual Simulation 

As technology and digitisation levels up, so does our ability for simulation. Product testing and simulation are pivotal in optimising processes and ensuring quality outcomes. The simulation process involves creating virtual models and prototypes replicating real-world conditions, allowing designers and engineers to assess performance, detect potential issues, and refine designs before production begins. 

This iterative approach minimises the need for physical prototypes, reducing costs and accelerating development timelines. Through rigorous simulation, designers can fine-tune product designs, assess material behaviours, and identify potential weaknesses, ultimately creating products that meet higher quality standards.

 

4. Cleantech & Sustainability 

Sustainability is a growing concern in the manufacturing industry, with increasing emphasis on reducing environmental impact and adopting sustainable practices. Product design is crucial in promoting sustainability by considering material selection, energy efficiency, and waste reduction.

Manufacturers are embracing sustainable design principles, incorporating recycled materials, designing for disassembly and recycling, and optimising product life cycles. By designing products with sustainability in mind, manufacturers can meet consumer demand for eco-friendly products and contribute to a greener future.

 

5. Reshoring 

Reshoring, the practice of bringing manufacturing operations back to domestic or local markets, is gaining traction in the industry. The pandemic exposed vulnerabilities in global supply chains, leading manufacturers to reassess their reliance on overseas production.

Reshoring offers numerous benefits, including reduced lead times, improved quality control, and increased flexibility in responding to market demands. By bringing manufacturing closer to their customer base, manufacturers can enhance product customisation, reduce transportation costs, and support local economies.

The Future of Product Design in Manufacturing 

The future of product design in manufacturing is poised to be increasingly driven by advancements in technology and the evolving needs of consumers. As the industry embraces Industry 4.0 principles, product design will continue to evolve to meet the demands of a rapidly changing market.

Emerging technologies, such as artificial intelligence, machine learning, and advanced materials, will significantly shape the future of product design. AI-powered design tools can automate and enhance the design process, enabling designers to explore more design possibilities and optimise for specific requirements.

Personalisation and customisation will also be key drivers in product design. With advancements in additive manufacturing and digital fabrication, manufacturers can offer highly customised products tailored to individual customer preferences. This shift towards mass customisation will require flexible and agile manufacturing processes that efficiently produce unique products on demand.

Conclusion 

Driven by technological advancements and changing consumer demands, product design is transforming the manufacturing industry. The future of product design in manufacturing holds immense potential, and those who embrace these trends will be well-positioned for success in the industry's ever-changing landscape.

If you’re ready to kick-start a large-scale manufacturing project, get in touch with us here to find out how to take your products to market.